The fitness program that will get your presses back in top form

Higher productivity and better value for money are the result of saving time and minimizing downtimes. In order to make this possible, the manufacturer develops powerful presses with durable mechanical parts. And we develop the high-tech process automation components to go with them.

To press users, this means that all requirements have been met assuring that they will be able to run their presses in multi-shift operation for many years, to the very limits of their capacity. But at some point, even the best technology will no longer satisfy user demands. The mechanical parts of the press might still be in good shape, but the "head", that is to say the controller, has begun to show definite signs of fatigue.

No need to be afraid of the "ravages of time"

The tough everyday press operation has taken its toll on relays and electronics. Oil and water mist, dust, strong vibrations and the shocks produced by the press itself have pounded the hardware. And the technology is outdated.

So when the productivity of your presses drops because the controller or drive fails repeatedly, service costs have risen out of all proportion, electronic components are no longer available, or the operator interface no longer fits into the modern-day production landscape, then you should get a prescription for our recipe to success.

Top fit through retrofitting

Retrofitting gets your presses and punches back into shape. If your machines have worn-out controllers or drives, but are otherwise fully functional, we can help you get them back into top form. By replacing controllers and drives, we not only restore the original power and efficiency of your presses. We do a lot more than that; our fitness program also gives your production capability a much-needed boost. After all, the new controller is state-of-the-art! You can get going again immediately.

Retrofitting saves a lot more than it costs

Of course, you will have to invest a bit in your new controller and other updating or upgrading. But retrofitting pays for itself in just a short time. Because your production is once again efficient and problem-free. Now you can drastically reduce machine downtimes. For example by replacing the mechanical cam controller by an electronic one and storing several tool data records. Tool protection and press force control improve production quality considerably.

Don't forget safety!

The normal aging process also brings with it the question as to whether your presses conform to the high demands made by current safety standards. And maybe you find regular replacement of safety-related contactors more than annoying. Then the SIMATIC S5-96 F/P electronic fail-safe press controller is just right for you. Because with its state-of-the-art electronic fail-safe technology for two-handed engaging or light curtains, the SIMATIC S5-95 F/P replaces the wearprone contactor control with positive-action contacts.

We can offer you the following specific services:

• Recording and assessment of conditions in your machine or plant
• Development of concepts based on suggestions, and specification of the desired or necessary scope of the upgrade
• Clarification of the control technology including visualization and necessary safety systems
• Design of drive units, e.g. main drives
• Supply of all the components for the control and drive systems
• Installation of switchgear cabinets for the complete conversion
• Performance of installation work such as cabling of the machine or switchgear cabinets
• Supply and installation of additional components such as sensors, encoders or conventional operator panels
• Commissioning of mechanical work can be included in the project
• Start-up of the complete plant
• Organizational/commercial work such as specification of the conversion schedule and, in particular, the conditions of acceptance and transfer to the customer or warranty conditions